Automotive Assembly Line Robots
At Global Robots, we supply top-quality refurbished robotic systems designed to optimise automotive assembly line operations. Whether you are fitting chassis components, installing doors, applying sealants, or performing finishing tasks, our robots deliver precision, reliability and efficiency for car factory environments.
Why Choose Refurbished Assembly Robots for Automotive Production?
Automotive manufacturers rely on automation to hit performance targets. Our refurbished assembly robots are perfectly suited to:
- Chassis and body assembly, including panel fitting and sub-component installation
- Door, bonnet and tailgate positioning and fitting
- Fastening and rivet insertion
- Sealant application, adhesives and trim fitting
- Inspection and quality control tasks, including torque checking and camera-guided assembly
These systems enable consistent accuracy, reduced cycle times, greater throughput and extended uptime with minimal operator intervention.
Our Refurbishment and Testing Process
We specialise in offering only refurbished robots, rigorously restored to OEM quality. Each unit undergoes:
- Full mechanical and electrical inspection, including motors, bearings, cables and controllers
- Replacement of worn components, including wiring, seals, pneumatic elements and drives
- Movement, load and accuracy testing, ensuring correct reach and repeatability
- Safety system checks and software updates, fully compliant with latest standards
- Final certification and quality validation, supplied with warranty for complete peace of mind
Leading brands include ABB, KUKA, FANUC and others, thoroughly tested and ready for integration.
Key Benefits of Refurbished Assembly Robots
- Cost-effective automation, save 30–60 per cent against buying new systems
- Proven performance, each robot has previously delivered in demanding automotive environments
- Quick deployment, systems are ready for commissioning, with support for integration
- Support and spares, we offer reliable after-sales service, spare parts and lifelong support
Popular Models For Automotive Manufacturing
KUKA KR QUANTEC series
Payloads from ~90 kg up to ~300 kg; reach ~3 m. Excellent for heavy body-in-white handling, moving large panels or modules in car assembly.
KUKA KR 210 / KR 360
Heavier payloads (210 kg; 360 kg); suitable for material handling operations, such as moving large sub-assemblies or transferring bodies between stations.
KUKA KR 5
The KUKA KR 5 Arc and KR AGILUS arc HW are compact, lightweight robots designed specifically for arc welding. With a hollow wrist design, they allow for clean and efficient torch cable routing, making them perfect for MIG, MAG and TIG welding in tight or confined workspaces. These models typically offer a payload of 6 kg and a reach of around 900 to 1,100 mm.
KUKA KR AGILUS / KR CYBERTECH
Lightweight and high-speed robots good for small component assembly, fastening, part pick-and-place, and electronics within automotive frames.
ABB IRB 6700 series
Payload range: 150 kg to 300 kg; reach varying from ~2.6 m to ~3.2 m across models. Well-suited to spot welding, material handling, assembly, and machine tending in automotive production.
ABB IRB 1600 / 1200 / 140
Payloads from ~4 kg to ~10 kg (IRB 1600); reach ~1.2 m–1.6 m. Excellent for small-part assembly, interior trim, and fastening tasks.
FANUC M-Series (e.g. M-20iA, M-10iD, M-430iA, M-900iA)
Payloads span from ~20 kg to several hundred kg; versatile for assembly tasks such as fastening, component handling, and spot welding.
FANUC LR Mate Series & CRX Series (cobots)
Lightweight 5-axis/6-axis arms and collaborative robots; highly suited for interior trim, small component fitment, wiring, and flexible assembly.
ABB IRB 6000 / 7000 / 8000 series (e.g. IRB 7600-500)
High payloads for heavier handling tasks such as body transfer, large module movement, or press-tending operations.
Frequently Asked Questions
What types of robots suit car assembly tasks?
We offer articulated robots with varying payloads (10 kg to 150 kg+) and reaches, plus SCARA or delta robots for smaller component assembly.
Can these robots integrate into existing lines?
Yes. Our team works closely with you to ensure mounting, tooling, fixturing and programming align with your plant’s requirements.
How does the cost compare with new robots?
Refurbished units typically cost 30–60 per cent less than new equivalents while offering equivalent performance, repeatability and reliability.
Do you offer support throughout the lifecycle?
Absolutely. We provide commissioning assistance, spare parts, ongoing servicing and technical support to ensure your assembly line runs smoothly.
Ready to Automate Your Car Assembly Line?
If you are planning to automate or upgrade your car factory assembly processes, our refurbished assembly robots offer outstanding value, performance and reliability. Contact us today to discuss your requirements, view available stock, or arrange a technical consultation.